Hardware

Sensors & peripherals

Connecting the physical environment to fleet orchestration. Sensing real-world conditions, responding in real time, and tracking moving assets.

An orange electronic control panel with a screen displaying "REFRESH STOCK", a button, a green LED, and mounting tabs.

I/O Sensing

Industrial IoT Gateway

I/O box integrates robots with the environment around them, connecting your facility's sensors, machines, and systems to Idealworks OS to collect information and trigger actions in real time. Your fleet stays in sync with what's happening on the shop floor.

  • Fire-alarm-triggered fleet pause

  • Synchronized pick and drop with connected machinery

  • Traffic light gating for limited-capacity zones

  • Station occupancy monitoring — empty or ready

  • Conveyor release signalling for coordinated handoff

  • Gate, door, and elevator communication

How it works

Wired in

I/O box wired into existing facility hardware: gates, alarms, sensors, conveyor docks.

Monitors

I/O box monitors connected devices and captures state changes in real time.

Transmits

Events transmit to Idealworks OS over MQTT or REST. No middleware required.

Acts

OS rules evaluate the event. I/O box writes commands back to connected equipment when needed.

Technical Specifications

Form factor

DIN-rail or wall-mount industrial gateway

Peripheral capacity

Up to 6 wired devices

Industrial protocols

Modbus, OPC UA, CAN, RS-232/485

Cloud/integration protocols

MQTT, REST

Network connectivity

Ethernet, Wi-Fi, 4G LTE

Cloud subscription

Not required

Certifications

CE · UKCA

I/O Sensing

Field Devices

Sensors and call buttons connected to Idealworks OS via LoRaWAN. Centrally managed and easily installed to automate processes quickly and efficiently.

  • Operator call buttons for on-demand pickup

  • Empty/full POI monitoring for smart task routing

  • Threshold-based automation triggers

How it works

Connect

Field devices connect to LoRaWAN gateway.

Relay

Gateway shares the devices data with IDENTYTEC cloud.

Integrate

IDENTYTEC cloud communicates with Idealworks OS through REST and MQTT.

Act

Idealworks OS responds to the request based on the configured application.

Technical Specifications

Wireless protocol

LoRa to LoRaWAN gateway

Power

Battery-powered

Cloud relay

IDENTYTEC Cloud → Idealworks OS via REST / MQTT

Cloud subscription

IDENTYTEC Cloud subscription required

Setup profile

Plug-and-play, no on-site cabling

Certifications

FCC, ISED/RSS, CE, EMC, RED

Vehicle location tracking

Idealworks RTLS

Forklifts, tuggers, and other manual vehicles in the same fleet view as your AMRs. Vision-based SLAM. Reports over VDA 5050.

  • Mixed-traffic coordination with your AMR fleet

  • Heatmaps and utilization insight for manual vehicles

  • Pedestrian-crossing hotspot identification

How it works

Attach

The RTLS unit attaches to the vehicle. No floor markers, no ceiling anchors, no facility changes required.

Map

Visual-inertial SLAM maps the environment and reports the vehicle's position. 20 cm accuracy, up to 15 Hz.

Integrate

IDENTYTEC cloud communicates with Idealworks OS through REST and MQTT.

Coordinate

Manual and automated vehicles share the same operational map. AMRs respond to moving objects in real time.

Technical Specifications

Tracking technology

Vision-based SLAM (visual-inertial)

Pose precision

20 cm (≈8 inches) repeatability and accuracy

Pose frequency

Up to 15 Hz

Facility infrastructure

Lean — no UWB anchors, no LiDAR mesh, minimal facility changes

Fleet protocol

VDA 5050 over MQTT

API access

REST and Websocket

Environmental protection

IP65

Certifications

CE, FCC, UL, RoHS

By coordinating RTLS-tracked vehicles and mobile robots through a single orchestration system, we control complex intralogistics processes without adding operational complexity.

Niclas Zemke

Manager, Logistics Engineering · Purem by Eberspächer

Sensors & peripherals in concert

Idealworks OS turns sensor and peripheral input into action. Configure rules. Define zones. Trigger missions. Coordinate AMRs around manual traffic. All on open standards.

See how it works